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HYDAC Gear Pump Product Catalog

HYDAC Gear Pump Product Catalog (English)

Overview

HYDAC offers a comprehensive range of high-quality gear pumps designed for diverse hydraulic applications, categorized into External Gear Pumps (PGE Series) and Internal Gear Pumps (PGI Series). Both series feature robust construction, low noise operation, and high efficiency, suitable for industrial, mobile, and specialized hydraulic systems.

1. External Gear Pumps (PGE Series)

HYDAC PGE series external gear pumps are available in multiple sizes with narrow-stage specific displacement options and various flange/shaft configurations. They can be combined as multiple pump units (PGE104) for complex applications.

1.1 Series & Key Specifications

Model
Size
Displacement Range
Max Nominal Pressure
Max Speed
Key Features
PGE100
0
0.25-2.00 cc/rev
200 bar
4500 rpm
Compact design, ideal for low-flow applications
PGE101
1
1.6-6.0 cc/rev
250 bar
3500 rpm
Helical gears, low noise, low pulsation
PGE102
2
4.5-28.0 cc/rev
250 bar
3500 rpm
High power density, wide application range
PGE103
3
10.0-60.0 cc/rev
250 bar
3000 rpm
Heavy-duty construction, high flow capacity
PGE104
Multiple combinations
250 bar
3000 rpm
Customizable multiple pump units

1.2 Technical Features

  • Design: Precision-machined gear sets for minimal internal leakage
  • Materials: High-grade cast iron housings, hardened steel gears for durability
  • Sealing Options: NBR (standard, -25°C to 85°C) or Viton (-15°C to 90°C) seals
  • Mounting: ISO standard flanges, various shaft configurations for easy integration
  • Fluid Compatibility: Suitable for mineral oils, synthetic hydraulic fluids, and biodegradable oils

2. Internal Gear Pumps (PGI Series)

HYDAC PGI series internal gear pumps are characterized by low noise, low pulsation, and a wide speed range, with models optimized for medium and high-pressure applications.

2.1 Series & Key Specifications

Model
Size
Displacement Range
Max Nominal Pressure
Max Speed
Key Features
PGI100
2, 3, 5, 6
3.8-250 cc/rev
320 bar
4000 rpm
Medium pressure, versatile applications
PGI101
2, 3, 5, 6
3.8-250 cc/rev
320 bar
4000 rpm
Enhanced efficiency, reduced energy consumption
PGI102
2, 3, 6
3.8-250 cc/rev
350 bar
4000 rpm
High pressure, heavy-duty design
PGI103
2, 3, 5, 6
3.8-250 cc/rev
320 bar
4000 rpm
Optimized for open-loop systems

2.2 Technical Features

  • Design: Internal gear mechanism with crescent separator for smooth fluid transfer
  • Noise Performance: Significantly lower noise levels compared to standard external gear pumps
  • Pulsation Control: Reduced flow pulsation for improved system stability
  • Viscosity Range: Operates efficiently with fluids from 16 to 200 cSt (mm²/s)
  • Intermittent Pressure: Up to 350-400 bar for short-duration peak loads

3. Application Areas

HYDAC gear pumps are widely used across industries:
  • Industrial machinery (machine tools, plastic injection molding)
  • Mobile equipment (agricultural machinery, construction vehicles)
  • Renewable energy systems (wind turbine pitch control)
  • Marine and offshore applications
  • Material handling and automation systems
  • Specialized hydraulic power units

4. Configuration Options

  • Flange Types: SAE, ISO, DIN, and custom flanges
  • Shaft Configurations: Keyed, splined, tapered, and custom shafts
  • Port Options: Inline, flange, and custom porting
  • Seal Materials: NBR, Viton, EPDM, and PTFE for specialized fluids
  • Multiple Pump Combinations: PGE104 series allows up to 3 pumps in one unit
  • Accessories: Relief valves, check valves, and mounting brackets

5. Documentation & Downloads

  • Product Brochures:
    • External Gear Pumps (EN): [Download](sslocal://flow/file_open?url=https%3A%2F%2Fwww.hydac.com%2Fshop%2Fen%2Fpumps%2Fexternal-gear-pumps&flow_extra=eyJsaW5rX3R5cGUiOiJjb2RlX2ludGVycHJldGVyIn0=)
    • Internal Gear Pumps (EN): [Download](sslocal://flow/file_open?url=https%3A%2F%2Fwww.hydac.com%2Fshop%2Fen%2Fpumps%2Finternal-gear-pumps&flow_extra=eyJsaW5rX3R5cGUiOiJjb2RlX2ludGVycHJldGVyIn0=)
  • Installation Manuals: Available for both PGE and PGI series
  • Data Sheets: Specific model data sheets accessible via HYDAC product search tool
  • CAD Data: Available for individual products through HYDAC’s e-tools

6. Ordering Information

HYDAC gear pumps follow a standard ordering code structure:
PGE102-1130-REW1-N-3700
  • Series: PGE102
  • Displacement: 1130 (11.30 cc/rev)
  • Configuration: REW1 (shaft, flange, port options)
  • Seal Material: N (NBR standard)
  • Version: 3700 (standard version)