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REXROTH variable piston pump

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Description

REXROTH Variable Displacement Piston Pump Specifications & Model Explanation

1. Overview

REXROTH variable displacement piston pumps are high-performance hydraulic components designed for high-pressure, high-efficiency industrial and mobile applications. With adjustable displacement, these pumps can flexibly adapt to varying flow and pressure requirements of hydraulic systems, reducing energy consumption while ensuring stable operation. The mainstream series include A4VSO, A10VSO, and A2FO, covering open-circuit and closed-circuit systems, and are widely used in engineering machinery, machine tools, metallurgy, and other fields.

2. Core Technical Data (Main Series)

Parameter
A4VSO Series (Open-Circuit)
A10VSO Series (Open-Circuit)
A2FO Series (Closed-Circuit)
Geometric Displacement (Vg)
25 – 1000 cm³/rev (sizes: 25, 40, 50, 63, 80, 100, 125, 160, 200, 250, 355, 500, 710, 1000)
18 – 140 cm³/rev (sizes: 18, 28, 45, 63, 71, 100, 140)
10 – 160 cm³/rev (sizes: 10, 16, 23, 32, 45, 56, 80, 107, 160)
Speed Range
Min: 600 min⁻¹; Max: 2800 min⁻¹ (varies by size)
Min: 600 min⁻¹; Max: 3000 min⁻¹ (varies by size)
Min: 1000 min⁻¹; Max: 3000 min⁻¹ (varies by size)
Continuous Operating Pressure (pN)
350 bar (up to 420 bar for large sizes)
280 bar (315 bar for size 140)
400 bar (intermittent: 450 bar)
Intermittent Operating Pressure (pmax)
420 bar (10% duty cycle, 10s)
350 bar (10% duty cycle, 10s)
450 bar (10% duty cycle, 10s)
Flow Rate (1500 min⁻¹, 10 bar)
37.5 – 1500 l/min
27 – 210 l/min
15 – 240 l/min
Minimum Drive Power (≈1 bar)
2.5 – 80 kW (varies by size)
1.8 – 17.5 kW (varies by size)
1.0 – 16 kW (varies by size)
Weight
25 – 380 kg (varies by size)
12 – 55 kg (varies by size)
8 – 48 kg (varies by size)
Inlet Pressure
0.8 – 2.5 bar
0.8 – 2.5 bar
1.5 – 3.0 bar (closed-circuit requirement)

3. Key Features

  • Adjustable Displacement: Stepless displacement adjustment (0 – 100%) via various control modes, adapting to dynamic system requirements and saving energy.
  • High Pressure & Efficiency: Advanced axial piston structure with precision machining, ensuring high volumetric efficiency (≥95%) and mechanical efficiency (≥90%) even at high pressure.
  • Multiple Control Modes: Support pressure control (DR), flow control (HD), load-sensitive control (LR), electro-hydraulic proportional control (EP), and manual control (M), meeting diverse application needs.
  • Long Service Life: Wear-resistant piston and cylinder block, steel-backed bearing bushes, and optimized oil distribution structure, supporting up to 2×10⁶ load cycles at maximum pressure.
  • Wide Compatibility: Suitable for open-circuit and closed-circuit hydraulic systems, compatible with REXROTH valves, motors, and other components for integrated system configuration.
  • Low Noise: Optimized flow distribution and damping design, reducing operating noise to 65 – 85 dB(A) (varies by size and speed).

4. Hydraulic Fluid & Environmental Requirements

Parameter
Specification
Permissible Fluids
HL/HLP mineral oil (DIN 51524); HEES/HEPR synthetic hydraulic fluids (DIN ISO 15380); HETG fire-resistant hydraulic fluids (DIN 51522)
Operating Temperature
-20 °C to +90 °C (short-term up to +110 °C)
Ambient Temperature
-20 °C to +70 °C
Viscosity Range
10 – 400 mm²/s; Maximum starting viscosity: 2000 mm²/s
Fluid Cleanliness
ISO 4406 (c) 18/16/13 (recommended); Minimum ISO 4406 (c) 20/18/15

5. Model Code Structure (Main Series)

5.1 A4VSO Series (Open-Circuit)

Standard Ordering Code: A4VSO [Size]-[Control Mode]/[Mounting Type]-[Shaft Type][Seal Type][Optional]
Segment
Code
Meaning
Series
A4VSO
Axial piston pump, variable displacement, open-circuit, swashplate design
Size
25, 40, 50, …, 1000
Geometric displacement (cm³/rev), e.g., 125 = 125 cm³/rev
Control Mode
DR/HD/LR/EP/M
DR: Pressure control; HD: Flow control; LR: Load-sensitive control; EP: Electro-hydraulic proportional control; M: Manual control
Mounting Type
30R/31R/32L
30R: Flange mounting (ISO 3019-2); 31R: Foot mounting; 32L: Special flange mounting
Shaft Type
PPB/PPA
PPB: Parallel keyed shaft (ISO 3019-2); PPA: Splined shaft (SAE J744)
Seal Type
N00/V
N00: Nitrile rubber (NBR) seal; V: Fluorocarbon rubber (FKM) seal
Optional
S/DF
S: With pressure relief valve; DF: Double flow design
Example: A4VSO125DR/30R-PPB13N00 (Material No.: R902445154) – A4VSO series, 125 cm³/rev, pressure control, flange mounting, parallel keyed shaft, NBR seal, standard configuration.

5.2 A10VSO Series (Open-Circuit)

Standard Ordering Code: A10VSO [Size]-[Control Mode]/[Mounting Type]-[Shaft Type][Seal Type][Optional]
Segment
Code
Meaning
Series
A10VSO
Axial piston pump, variable displacement, open-circuit, compact swashplate design
Size
18, 28, …, 140
Geometric displacement (cm³/rev), e.g., 71 = 71 cm³/rev
Control Mode
DR/HD/LR/EP/M
Same as A4VSO series
Mounting Type
31R/32L/35V
31R: Foot mounting; 32L: Flange mounting; 35V: Vertical mounting
Shaft Type
PPB/PPA
Same as A4VSO series
Seal Type
N00/V
Same as A4VSO series
Example: A10VSO71DR/31R-PPB12N00 (Material No.: R902445160) – A10VSO series, 71 cm³/rev, pressure control, foot mounting, parallel keyed shaft, NBR seal.

5.3 A2FO Series (Closed-Circuit)

Standard Ordering Code: A2FO [Size]-[Control Mode]/[Mounting Type]-[Shaft Type][Seal Type]
Segment
Code
Meaning
Series
A2FO
Axial piston pump, variable displacement, closed-circuit, swashplate design (for hydrostatic transmission)
Size
10, 16, …, 160
Geometric displacement (cm³/rev), e.g., 56 = 56 cm³/rev
Control Mode
63/64/65
63: Manual control; 64: Hydraulic control; 65: Electro-hydraulic proportional control
Mounting Type
32/34
32: Flange mounting; 34: Foot mounting
Shaft Type
F/FA
F: Parallel keyed shaft; FA: Splined shaft
Seal Type
V
FKM (fluorocarbon) seal (standard for closed-circuit)
Example: A2FO56/63R-VAB010 (Material No.: R902445172) – A2FO series, 56 cm³/rev, manual control, flange mounting, parallel keyed shaft, FKM seal.

6. Key Dimensions (Unit: mm, Typical Models)

6.1 A4VSO 125

Dimension
Value (±0.5)
Description
a
280
Overall length (flange to shaft end)
b
180
Flange width
d
45
Shaft diameter (PPB type)
M
M16×1.5
Mounting thread

6.2 A10VSO 71

Dimension
Value (±0.5)
Description
a
210
Overall length (flange to shaft end)
b
140
Flange width
d
35
Shaft diameter (PPB type)
M
M12×1.25
Mounting thread

7. Material Specifications

Component
Material
Housing & Flange
High-strength cast iron (GG25) or aluminum alloy (for small sizes)
Cylinder Block & Piston
High-strength alloy steel (heat-treated)
Swashplate & Valve Plate
Wear-resistant alloy steel with hard chrome plating
Shaft
Nickel-chromium alloy steel (quenched and tempered)
Bearings
Steel-backed copper-tin alloy or roller bearings
Seals
NBR/FKM rubber (depending on seal type)

8. Applications

  • Industrial Applications: Machine tools, plastic injection molding machines, metallurgical equipment, hydraulic presses, power units, and open/closed-circuit hydraulic systems requiring variable flow and high pressure.
  • Mobile Applications: Construction machinery (excavators, loaders), agricultural machinery, mining equipment, and mobile hydraulic systems with energy-saving requirements.

9. Important Notes

  • Displacement adjustment must be performed under rated pressure to avoid mechanical damage; over-adjustment is strictly prohibited.
  • The drive shaft must be precisely aligned with the motor shaft (coaxiality ≤0.1 mm) to prevent radial/axial forces on the pump shaft.
  • System-side pressure relief valves and filters must be installed to ensure fluid cleanliness and protect the pump from overpressure.
  • Regular maintenance (oil change, filter replacement) is required; hydraulic oil should be replaced every 2000 operating hours.
  • Avoid operating the pump at low speed and high pressure for a long time, as this may reduce service life and increase noise.
  • Seals should be inspected and replaced every 3 – 5 years, or earlier if leakage is detected.
Source: Bosch Rexroth RE 10232 (09.2015) & Official Product Specifications.

Hydraulic pump manufacturer

Additional information
Color

Beige

,

Black

Thickness

0.39"

Diameter

1.58"

Strap size

Unisex

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