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PV2R4 series vane pump (single pump)

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Description

YUKEN PV2R4 Series Single Vane Pump

1. Product Overview

The YUKEN PV2R4 series single vane pump is a high-reliability, high-efficiency hydraulic component designed for medium to high-pressure industrial applications with larger displacement requirements. With its compact structure, low noise emission, and stable performance, it is widely used in hydraulic systems of large-scale injection molding machines, heavy-duty metalworking machinery, large plastic processing equipment, and other high-power heavy-duty equipment. The pump adopts a precision vane structure and advanced hydraulic design, ensuring smooth operation and long service life even under harsh working conditions and high-load operation.

2. Key Features

  • High Operating Pressure & Large Displacement: Capable of withstanding high working pressure while providing larger displacement, meeting the demand for high-power, large-flow hydraulic systems, and ensuring stable output under long-term high-load operation.
  • Low Noise Design: Optimized vane and cam ring structure reduces friction and vibration during operation, achieving low noise levels that meet industrial environmental standards, even with increased displacement.
  • Easy Maintenance: Adopts a cartridge kit design, which allows quick disassembly and replacement of wearing parts (such as vanes, bushings, and seals) without removing the entire pump from the system, greatly reducing maintenance time and cost.
  • Stable Output Flow: Precision machining of internal components ensures uniform flow output, minimizing pressure fluctuations and improving the stability of the entire hydraulic system, suitable for equipment requiring stable large-flow supply.
  • Wide Compatibility: Suitable for various hydraulic fluids, including petroleum-based oils, water-containing hydraulic fluids, and synthetic hydraulic fluids, adapting to different working environments and load requirements.

3. Technical Specifications

Parameter
Detailed Specification
Nominal Displacement
125, 140, 150, 170, 184, 200 cm³/rev (7.63, 8.54, 9.15, 10.37, 11.23, 12.21 cu.in./rev)
Maximum Operating Pressure
210 kgf/cm² (20.6 MPa) for petroleum-based oils; 175 kgf/cm² (17.2 MPa) for water-containing/synthetic fluids
Shaft Speed Range
Minimum: 600 r/min; Maximum: 1800 r/min
Mounting Type
Foot mounting (Type L) or Flange mounting (Type F)
Shaft Rotation Direction
Clockwise (R) or Counterclockwise (L), viewed from the shaft end
Fluid Viscosity Range
10–400 mm²/s (cSt) at operating temperature
Operating Temperature Range
-10°C to 80°C (14°F to 176°F)

4. Installation and Usage Notes

  • Before installation, check the pump for damage during transportation, and ensure that all internal components are intact and free of debris, especially for the larger displacement structure.
  • The pump should be mounted on a flat and stable base, and the connection between the pump and the motor should be coaxial to avoid vibration caused by misalignment, which may affect the stability of large-flow output.
  • When connecting the hydraulic pipeline, ensure that the pipeline is clean and free of impurities, and use appropriate sealing materials to prevent oil leakage, especially for high-pressure and large-flow working conditions.
  • Fill the pump with hydraulic fluid before starting to avoid dry friction between internal components, which may cause damage to the precision vane structure.
  • During operation, regularly check the oil temperature, oil level, and noise of the pump. If abnormal phenomena are found, stop the machine immediately for inspection and maintenance to avoid serious damage under high load.
  • Regularly replace the hydraulic fluid and filter element to ensure the cleanliness of the hydraulic system, which can effectively extend the service life of the pump and maintain stable large-flow output.

5. Application Scope

The YUKEN PV2R4 single vane pump is widely applied in various industrial fields that require stable high-power and large-flow hydraulic power, including but not limited to: large-scale injection molding machines, heavy-duty die-casting machines, large extruders, heavy metal cutting machines, large lifting equipment, and high-pressure hydraulic presses. Its high performance, large displacement, and reliability make it an ideal choice for medium and high-pressure, large-flow hydraulic systems.

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