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Casappa KP20 (KAPPA 20) High Pressure Cast Iron Gear Pump

Casappa KP20 (KAPPA 20) High Pressure Cast Iron Gear Pump – Detailed Technical Data

KP20 is a two-piece grey cast iron external gear pump. It allows through-shaft for multi-pump assembly. Side or rear port options; SAE / European standard flanges available. Units: cc/rev = cm³/r; bar; rpm. Continuous pressure = long-term allowable working pressure; Peak pressure = short-time shock pressure, NOT for continuous operation.

1. Pressure & Speed for each displacement

Model Displacement cc/rev Continuous Pressure bar Peak Pressure bar Max Speed rpm Min Continuous Speed rpm
KP20.4 4.95 285 330 4000 350
KP20.6.3 6.61 285 330 4000 300
KP20.8 8.26 285 330 3500 350
KP20.11.2 11.23 275 320 3500 350
KP20.14 14.53 265 320 3500 350
KP20.16 16.85 260 320 3000 300
KP20.20 21.14 210 250 3000 300
KP20.25 26.42 180 210 2500 300
KP20.31.5 33.03 140 170 2000 300

Note: Larger displacements have lower rated continuous pressure. Large displacement versions are suitable for medium pressure & high flow, NOT continuous high-pressure service.

2. General Mechanical & Hydraulic Specifications

  1. Housing Material: Grey cast iron, two-piece construction
  2. Bearings: Pressure-compensated sliding thrust bearings for improved volumetric efficiency
  3. Rotation: Standard clockwise (viewed from drive end); counter-clockwise available on request, specify in order code
  4. Drive Shaft Options
    • Parallel key shaft (common code 82E2)
    • 1:8 taper shaft
    • SAE splined shaft (optional)
  5. Mounting Flange: 4-hole European standard flange (D0 most common); SAE flange optional
  6. Port Arrangement: Side outlet (L series) or rear outlet (R series); flange type ports
  7. Multi-pump capability: Through-shaft design. KP20 can be cascaded with KP20 / KP30 / KP40 to form multi-section pumps.

Fluid, Temperature & Contamination

  • Recommended hydraulic fluid: Mineral hydraulic oil ISO VG32 / VG46
  • Operating temperature: -20℃ ~ +80℃; short-time peak up to 90℃
  • Recommended viscosity during operation: 15~100 mm²/s; max 500 mm²/s allowed for cold start
  • Fluid cleanliness: ISO 4406 18/15 or better. Inlet filter ≥100μm recommended; pressure line filter 10μm
  • Seals: NBR nitrile rubber (standard). FKM fluorocarbon seals optional for high temperature / fire-resistant fluids (special order)

Typical Efficiency Values (at 150 bar, 2000 rpm, VG46 @50℃)

  • Volumetric efficiency: ≥92% for small displacements 416cc; 8891% for 20cc and above
  • Overall efficiency: 84%~88% (depends on displacement and operating pressure)

3. Outline Weight Reference (D0 flange, side ports, parallel key version)

Model Weight (kg)
KP20.4 ~ KP20.11.2 approx. 4.3~4.7 kg
KP20.14 ~ KP20.16 approx. 4.8~5.0 kg
KP20.20 ~ KP20.31.5 approx. 5.1~5.6 kg

Weight varies slightly with port and shaft configuration. Exact outline & mounting dimensions refer to original manufacturer drawings.

4. Model Code Explanation (Example: KP20.16D0-82E2-LEB/EA-N)

  • KP: KAPPA gear pump
  • 20: Group 20
  • 16: Nominal displacement 16.85 cc/rev
  • D0: Flange code (4-hole European flange)
  • 82E2: Shaft code, parallel key shaft
  • LEB/EA: Port code, side ports, inlet / outlet port size
  • N: Rotation code: clockwise (viewed from drive end)

5. Important Selection Notes

  1. Peak pressure applies only for short-duration shock (<0.5 sec), cannot run continuously. Design system based on continuous pressure for sizing.
  2. Do NOT operate at maximum speed together with maximum continuous pressure simultaneously; derating required otherwise service life reduces drastically.
  3. Suction condition: Vacuum at inlet should not be worse than -0.05 bar to avoid cavitation. Suction piping should be short and large bore.
  4. Data extracted from Casappa official datasheet. Final selection and acceptance shall refer to original Casappa PDF datasheet; agent data for reference only.