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EDFG-01 Shockless Type Directional and Flow Control Valves

EDFG-01 Shockless Type Directional and Flow Control Valves (YUKEN)
EDFG-01 is a shockless type proportional electro-hydraulic directional and flow control valve manufactured by YUKEN, a leading Japanese hydraulic component manufacturer. This valve integrates directional control and flow regulation functions in one compact unit, designed specifically for applications requiring smooth, shock-free operation and precise speed control.

🌟 Core Features

  1. Shockless Design
    1. Inherits the basic concept of YUKEN “G series solenoid operated directional valves”
    2. Adjustable shifting time eliminates hydraulic shock during direction changes
    3. Significantly improves system stability and extends component lifespan
  2. Integrated Control
    1. Combines directional control and flow regulation in a single valve
    2. Flow rate changes proportionally with input current to the proportional coils
    3. Direction is controlled by energizing one of the two proportional coils
  3. Precision Performance
    1. Maximum flow adjustment capability (not available in standard G series valves)
    2. Enables precise setting of actuator maximum speed
    3. Works with YUKEN’s dedicated digital amplifiers for enhanced maneuverability and repeatability
    4. Provides accurate control of displacement, speed, and force through electrical signal input
  4. Operational Advantages
    1. Simplifies hydraulic circuits by replacing multiple valves
    2. Reduces system cost and complexity
    3. Allows independent control of speed, acceleration, and direction in one valve

📊 Technical Specifications (EDFG-G01 Model)

Parameter
Specification
Maximum Operating Pressure
21 MPa (3000 psi)
Maximum Flow Rate
Up to 40 L/min (@ ΔP=1 MPa)
Connection Size
G01 (1/4″) 螺纹连接
Spool Types
3C2, 3C4, 3C6, 3C10, etc. (depending on control requirements)
Drain Options
Internal drain (standard) or external drain (XY suffix)
Pilot Options
Internal pilot (standard) or external pilot (XY suffix)
Proportional Coils
Two proportional solenoid coils for bidirectional control
Operating Voltage
24 VDC (standard)
Current Range
0-800 mA (typical)

⚙️ Working Principle

  1. Direction Control: Energizing one proportional coil shifts the spool to direct flow to the actuator (extend or retract)
  2. Flow Control: The magnitude of the input current to the energized coil determines the spool position, which in turn controls the flow rate proportional to the current
  3. Shockless Operation: Adjustable shifting time feature controls the spool movement speed, eliminating pressure spikes and mechanical shock during direction changes
  4. Maximum Flow Limiting: A dedicated adjustment screw allows setting the maximum flow rate, preventing over-speed of the actuator
  5. Amplifier Interface: Works with YUKEN’s digital amplifiers to provide closed-loop control, improving response time and repeatability

🛠️ Applications

EDFG-01 valves are widely used in industrial hydraulic systems requiring smooth, precise motion control, including:
  • Injection Molding Machines: For mold opening/closing, ejector movement, and plasticizing screw control
  • Press Machines: Controlling slide movement and pressure application with minimal shock
  • CNC Machine Tools: Axis movement control for precise positioning
  • Material Handling Equipment: Crane and lift controls requiring smooth acceleration/deceleration
  • Packaging Machinery: Precise control of packaging processes with reduced product damage
  • Textile Machinery: Smooth operation of weaving and knitting machines

🧩 Model Nomenclature (Example: F-EDFG-01-30-3C2)

Code
Meaning
F-
Mounting type (Flange)
EDFG
Series designation (Shockless Type Proportional Electro-Hydraulic Directional and Flow Control Valve)
-01
Nominal size (G01 = 1/4″)
-30
Solenoid specification (AC or DC voltage)
-3C2
Spool type (3-position, spring-centered, 2-way)

📌 Installation & Operation Notes

  1. Amplifier Requirement: Must be used with YUKEN’s dedicated digital amplifier for optimal performance
  2. Hydraulic Fluid: Use clean hydraulic oil (ISO VG 32-68) with maximum contamination level of NAS 1638 Class 7
  3. Filter Recommendation: Install a 10 μm filter in the supply line to protect the valve from contamination
  4. Mounting: Can be mounted in any orientation, but keep the coil vertical for best heat dissipation
  5. Adjustment: Set maximum flow rate before adjusting shifting time for shockless operation
  6. Wiring: Follow the amplifier and valve wiring diagrams to ensure proper electrical connections
EDFG-01 valves provide an excellent solution for industrial applications where smooth operation, precise control, and system simplicity are critical requirements. By combining directional and flow control in one valve with adjustable shockless operation, they help reduce system complexity, improve performance, and extend equipment life.