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EHDFG-01/03 Proportional Directional and Flow Control Valves

EHDFG 01/03 Proportional Directional and Flow Control Valves (Yuken)
EHDFG 01/03 is a series of high-response electro-hydraulic proportional directional and flow control valves produced by Yuken Industry Co., Ltd. (Japan). It integrates directional control and flow control functions, significantly simplifying hydraulic circuit design and reducing system costs.

I. Core Positioning and Technical Highlights

  • Product Type: Direct-acting high-response electro-hydraulic proportional directional and flow control valve, featuring a closed-loop control system with OBE (On-Board Electronics) and LVDT spool position feedback
  • Core Advantages:
    • High Response Performance: Close to the performance of simple servo valves; EHDFG-01 is approximately 80Hz/-90° (±25% amplitude), and EHDFG-03 is approximately 50Hz
    • High Precision Control: Closed-loop control provides excellent repeatability and linearity
    • Integrated Design: Built-in power amplifier simplifies wiring, requiring only 24V DC power supply and command signal
    • Multi-Function Integration: A single valve achieves both directional switching and proportional flow regulation

II. Comparison of Key Technical Specifications

Parameters
EHDFG-01
EHDFG-03
Mounting Standard
CETOP 3, DIN 24340, ISO 4401-03
CETOP 5, DIN 24340, ISO 4401-05
Port Size
Dn 06 (1/4″)
Dn 10 (3/8″)
Maximum Working Pressure
24.5 MPa (245 bar) or 31.5 MPa (315 bar)
24.5 MPa (245 bar) or 31.5 MPa (315 bar)
Rated Flow
60 L/min
60 L/min
Maximum Flow
80 L/min (@ΔP=1 MPa)
80 L/min (@ΔP=1 MPa)
Response Frequency
Approx. 80 Hz
Approx. 50 Hz
Working Medium
Mineral hydraulic oil (ISO VG 32-68 recommended)
Mineral hydraulic oil (ISO VG 32-68 recommended)
Working Temperature
-20°C to +70°C
-20°C to +70°C
Electrical Specifications
24V DC, DIN standard connector, IP65 protection
24V DC, DIN standard connector, IP65 protection

III. Model Code Interpretation (Taking EHDFG-01-30-3C40-XY-30 as an Example)

Code Segment
Meaning
EHDFG
Series Code: High-response electro-hydraulic proportional directional and flow control valve
01/03
Specification Code: 01=CETOP 3, 03=CETOP 5
30
Rated Pressure: 31.5 MPa (315 bar)
3C40
Spool Type: 3C40 indicates 3-position 4-way with specific overlap design
XY
Flow Control Method: X = Inlet Throttling, Y = Outlet Throttling, XY = Inlet and Outlet Dual Throttling
30
Design Number

IV. Control Principle and Structural Features

  1. Closed-Loop Control Architecture:
    1. Built-in LVDT (Linear Variable Differential Transformer) for real-time spool position detection
    2. Forms a closed loop with the built-in power amplifier to automatically compensate for external interference
    3. Input command signal (usually 0-10V or ±10V) precisely controls spool displacement
  2. Structural Design:
    1. Direct-acting design ensures fast response speed and high control precision
    2. Multiple spool types are available (3C2 closed-center type, 3C40, etc.) to adapt to different applications
    3. Built-in manual adjustment screw for easy commissioning and emergency operation

V. Typical Application Fields

  • Injection Molding Machines: Precision motion control such as mold clamping, injection, and pressure holding
  • Die Casting Machines: Mold opening/closing and injection speed control
  • CNC Machine Tools: Worktable positioning and spindle control
  • Hydraulic Presses: Slide movement and pressure holding control
  • Automated Production Lines: Material handling and precision positioning systems

VI. Usage Notes

  1. Fluid Cleanliness: NAS Class 9 or higher is recommended, with a 10μm precision filter installed
  2. Oil Temperature Control: The optimal temperature is 20-50°C; avoid high temperatures that affect the service life of seals
  3. Electrical Connection: Ensure the connector protection level meets the standard to avoid moisture and dust
  4. Commissioning Steps: Perform no-load commissioning first, then gradually increase the load and observe the response characteristics
  5. Maintenance Cycle: Regularly check the fluid contamination level and replace the filter element and hydraulic oil according to working conditions

Summary

As Yuken high-response proportional valve product, the EHDFG 01/03 series, through closed-loop control and integrated design, simplifies the hydraulic system structure while providing control performance close to that of servo valves. It is particularly suitable for industrial automation applications requiring high response speed and control precision. For specific details, please refer to Yuken’s official product manual and technical specifications.