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A Series Yuken Variable Displacement Piston Pumps

Yuken A Series is a renowned line of axial piston pumps featuring swash plate variable displacement technology, designed for medium to high-pressure hydraulic systems requiring precise flow control and energy efficiency. These pumps are widely recognized for their exceptional performance, reliability, and versatility across various industrial applications.

1. Core Product Overview

  • Design Principle: Swash plate mechanism enables stepless displacement adjustment by changing the swash plate angle, allowing the pump to deliver only the required flow for the application, minimizing energy waste
  • Series Coverage: Models include A10, A16, A22, A37, A56, A70, A90, A100, A145, and A220, with geometric displacements ranging from 10 cm³/rev to 219 cm³/rev (0.610–13.36 in³/rev)
  • Pressure Rating: Maximum operating pressure up to 28 MPa (4,060 psi) for standard models, with some variants capable of higher pressure operation
  • Installation Flexibility: Compact design supports both flange and foot-mounted installation options for easy integration into diverse equipment layouts

2. Key Technical Specifications

Performance Metric
Value
Conditions
Volumetric Efficiency
>98%
16 MPa (160 kgf/cm²), 1800 rpm
Overall Efficiency
>90%
16 MPa (160 kgf/cm²), 1800 rpm
Noise Level
Ultra-low
Particularly in A16 model
Speed Range
600–1800 rpm
Standard operation
Oil Temperature Range
0–60°C
Optimal performance range
Energy Saving Rate
15%–20%
Compared to fixed displacement pumps

3. Versatile Control Options

Yuken A Series offers multiple control configurations to meet specific system requirements:
  1. Pressure Compensator (FR Control):
    1. Automatically maintains system pressure stability
    2. Adjusts flow according to load changes, minimizing overflow losses
    3. Ideal for applications with varying load demands
  2. Dual Pressure Control (02):
    1. Enables seamless switching between high and low pressure settings
    2. Perfect for systems requiring different pressure levels (e.g., injection molding machine clamping and injection cycles)
  3. Load Sensing Control (LS):
    1. Adjusts pump output based on actual system demand
    2. Maximizes energy efficiency by eliminating unnecessary flow generation
  4. Proportional Control (04E):
    1. Uses external electronic signals for precise flow/pressure regulation
    2. Requires separate amplifier for operation
    3. Suitable for automated systems requiring remote control
  5. Electric Proportional Control with Onboard Electronics (04):
    1. Integrated electronics for simplified installation
    2. Direct interface with PLC or other control systems

4. Distinctive Advantages

  • Exceptional Energy Efficiency: The variable displacement design eliminates throttling losses, reducing oil temperature rise by 22% compared to conventional pumps, allowing for smaller tank and cooling system requirements
  • Superior Reliability: Robust construction with high-quality materials ensures long service life even under harsh operating conditions
  • Precise Control: Fast response swash plate mechanism enables accurate flow regulation, improving system performance and product quality
  • Low Noise Operation: Advanced design minimizes hydraulic noise, creating a safer and more comfortable working environment
  • Easy Maintenance: Modular design facilitates straightforward inspection and repair procedures

5. Typical Application Scenarios

Yuken A Series pumps are widely used across various industries due to their versatility and performance:
Industry
Applications
Key Benefits
Plastic Machinery
Injection molding machines (clamping, injection, ejection), extruders
Stable pressure control, high repeatability, energy savings
Construction Equipment
Excavators, loaders, cranes
Reliable performance under heavy loads, precise control
Metallurgical Industry
Rolling mills, presses, forging equipment
High pressure capability, temperature resistance
Marine Engineering
Steering gear, cargo handling systems
Corrosion resistance, stable operation in harsh environments
Automation Systems
Rotary tables, lifting platforms, material handling
Precise positioning, smooth motion control
Machine Tools
Hydraulic power units for CNC machines
High efficiency, low heat generation

6. Model Nomenclature Example

  • A: Series identifier
  • 16: Nominal displacement (15.8 cm³/rev)
  • F: Flange mounting (alternative: J for foot mounting)
  • R: Clockwise rotation (looking at shaft end)
  • 01: Pressure compensator control type
  • C: Standard seal material
  • K: Shaft type
  • 32: O-ring material

7. Installation and Maintenance Tips

  1. Mounting: Ensure proper alignment between pump and drive motor to avoid shaft stress
  2. Fluid Requirements: Use clean hydraulic oil with recommended viscosity (ISO VG 32–68)
  3. Filtration: Install a high-quality filter (10 μm or better) to protect internal components
  4. Priming: Fill pump casing with oil before initial start-up to prevent dry running
  5. Regular Inspection: Check for oil leaks, abnormal noise, and vibration during operation
  6. Scheduled Maintenance: Follow manufacturer guidelines for oil changes and seal replacement
Yuken A Series variable displacement piston pumps represent a balance of performance, efficiency, and reliability, making them a preferred choice for demanding hydraulic applications worldwide. For detailed specifications and custom solutions, refer to Yuken’s official technical documentation or consult with authorized distributors.